Enduro Bikes
2002KTM 520 EXC Racing
25 fields on record
The 2002 KTM 520 EXC is a powerful enduro machine with a 510.4cc four-stroke and an 8.5-litre tank.
- Capacity
- 510.4 ccm
- Engine
- Single
- Gearbox
- 6-speed
- Dry weight
- 112.0 kg
- Seat height
- 925 mm
- Power
- Not on record
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How it rides
Editorial estimate from the spec sheet - not lab tested- Best for
- Built for competitive cross-country and enduro racing, thriving on tight trails, technical terrain, and motocross-style tracks.
- Built for
- A raw, high-revving single-cylinder thumper with sharp, direct handling and no-frills racing focus.
- Not ideal for
- Not a good fit for riders wanting plush comfort, highway touring range, or an easy, low-maintenance daily commuter.
Scores are derived from the spec sheet using the same model across every bike, so they compare like for like.
Will it fit you?
Worked out in your browser - nothing is sent to usReliability & safety
Bike Reliability score, safety recalls and owner complaintsBike Reliability
How the score works →27
out of 100Below average
The 2002 KTM 520 EXC Racing passed its annual roadworthiness test first time 77.9% of the time, 6.3 points below expected for bikes of the same age and mileage. That beats 27% of models.
All years of this model: 27 / 100 (below average) from 902 tests.
77.9%Passed first time
13.6%Failed outright
8.5%Fixed during test
0Typical miles
529Tests
Pass rate by miles ridden
All years of this model.
Score by year first registered
33
27
20012002
Against its rivals · ranks 4 of 6
| # | Model (all years) | Score | Tests |
|---|---|---|---|
| 1 | Aprilia Pegaso 650 | 45 Average | 10,709 |
| 2 | MZ Baghira Black Panther | 37 Below average | 1,362 |
| 3 | Husqvarna TE610 | 27 Below average | 293 |
| 4 | KTM 520 EXC Racing | 27 Below average | 902 |
| 5 | Husaberg FE 501 | 26 Below average | 193 |
| 6 | Husqvarna TE 610 E | 23 Below average | 1,096 |
Rivals are the most-viewed bikes on MotorcycleDB in the same category and engine size, from within three years of this model.
From British annual roadworthiness tests, 2005-2025. Contains public sector information licensed under the Open Government Licence v3.0 (DVSA MOT test data, Great Britain). How Bike Reliability works.
Engine
Transmission
- Gearbox
- 6-speed
- Transmission type
- Manual
- Final drive
- Chain
Dimensions & weight
- Wheelbase
- 1481 mm
- Seat height
- 925 mm
- Dry weight
- 112.0 kg
- Fuel capacity
- 8.50 litres
- Ground clearance
- Not on record - add it
Chassis & suspension
- Front suspension
- 43mm WP USD fork
- Rear suspension
- Fully adjustable WP
- Front wheel travel
- 295 mm
- Rear wheel travel
- 320 mm
Brakes & wheels
- Front brakes
- Single 260 mm disc
- Front brakes diameter
- 260 mm
- Rear brakes
- Single 220 mm disc
- Rear brakes diameter
- 220 mm
- Front tyre
- 90/90-21
- Rear tyre
- 140/80-18
Specs last verified against published sources: .
Compiled from manufacturer documentation and user contributions, corrected on an ongoing basis. Spotted something wrong? Tell us.
What changed, year to year
Differences highlighted| Specification | 1998 | 1999 | 2000 | 2001 | 2002 |
|---|---|---|---|---|---|
| Capacity | 510 cc | 510 cc | 510 cc | 510 cc | 510 cc |
| Dry weight | 112 kg | 112 kg | 112 kg | 112 kg | 112 kg |
| Seat height | 925 mm | 925 mm | 925 mm | 925 mm | 925 mm |
| Fuel capacity | 8.5 L | 8.5 L | 9 L | 8.5 L | 8.5 L |
| Bike Reliability ⓘ | Too few tests | Too few tests | Too few tests | 33 Below average | 27 Below average |
Illustrative - generated automatically by diffing the year records already on file, not a manufacturer-published changelog.
Rider Reviews
Common questions
What is the engine size of the KTM 520 EXC Racing?
The 2002 KTM 520 EXC Racing has a Capacity of 510.4 ccm (31.15 cubic inches).
How many gears does the KTM 520 EXC Racing have?
The 2002 KTM 520 EXC Racing has a Gearbox of 6-speed.
How much does the KTM 520 EXC Racing weigh?
The 2002 KTM 520 EXC Racing has a Dry weight of 112.0 kg (246.9 pounds).
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