Enduro Bikes
2004KTM 525 EXC Racing
35 fields on record
The 2004 KTM 525 EXC Racing is a high-performance enduro machine built for serious off-road competitors and experienced riders seeking maximum power and reliability. Its potent 510cc liquid-cooled four-stroke engine delivers strong torque across the rpm range, while the WP-USD 48 suspension and rigid chromoly frame provide excellent handling on demanding terrain. Known for its legendary durability and race-proven engineering, the 525 EXC dominated enduro competitions throughout the mid-2000s.
- Capacity
- 510.4 ccm
- Engine
- Single, four-stroke
- Gearbox
- 6-speed
- Dry weight
- 117.2 kg
- Seat height
- 925 mm
- Power
- 52.0 HP (38.2 kW)
How it rides
Editorial estimate from the spec sheet - not lab tested- Best for
- Built purely for enduro racing and technical off-road riding, not as a road or all-round machine.
- Built for
- A featherweight, high-revving single-cylinder racer with razor-sharp handling, huge suspension travel, and a raw, focused competition feel.
- Not ideal for
- This bike is not suitable for riders wanting a comfortable commuter, a passenger-friendly tourer, or a beginner-friendly first motorcycle.
Scores are derived from the spec sheet using the same model across every bike, so they compare like for like.
Will it fit you?
Worked out in your browser - nothing is sent to usEngine
- Capacity
- 510.4 ccm
- Power
- 52.0 HP (38.2 kW)
- Engine type
- Single, four-stroke
- Power/weight ratio
- 0.4437 HP/kg (dry)
- Bore x stroke
- 95.0 x 72.0 mm
- Compression
- 11.0:1
- Cooling system
- Liquid
- Fuel system
- Carburettor
- Starting
- Electric & kick
- Ignition
- Kokusan digital 4K-3B
- Valves per cylinder
- 4
- Lubrication system
- Pressure lubrication with 2 Eaton pumps
- Torque
- Not on record - add it
Transmission
- Gearbox
- 6-speed
- Transmission type
- Manual
- Final drive
- Chain
- Clutch
- Wet multi-disc clutch, operated hydraulically
Dimensions & weight
- Wheelbase
- 1481 mm
- Overall width
- 525 mm
- Seat height
- 925 mm
- Dry weight
- 117.2 kg
- Fuel capacity
- 8.50 litres
- Ground clearance
- 385 mm
Chassis & suspension
- Frame
- Chromium molybdenum
- Front suspension
- WP-USD 48 MA
- Rear suspension
- WP-PDS-shock absorber
- Front wheel travel
- 300 mm
- Rear wheel travel
- 335 mm
- Trail
- 112 mm
Brakes & wheels
- Front brakes
- Single disc
- Front brakes diameter
- 216 mm
- Rear brakes
- Single disc
- Rear brakes diameter
- 260 mm
- Front tyre
- 90/90-21
- Rear tyre
- 140/80-18
Specs last verified against published sources: .
Compiled from manufacturer documentation and user contributions, corrected on an ongoing basis. Spotted something wrong? Tell us.
What changed, year to year
Differences highlighted| Specification | 2003 | 2004 | 2005 | 2006 | 2007 |
|---|---|---|---|---|---|
| Capacity | 510 cc | 510 cc | 510 cc | 510 cc | 510 cc |
| Dry weight | 118 kg | 117 kg | 114 kg | 114 kg | 114 kg |
| Seat height | 925 mm | 925 mm | 925 mm | 925 mm | 925 mm |
| Fuel capacity | 8.5 L | 8.5 L | 8 L | 8 L | 8 L |
Illustrative - generated automatically by diffing the year records already on file, not a manufacturer-published changelog.
Rider Reviews
Common questions
What is the engine size of the KTM 525 EXC Racing?
The 2004 KTM 525 EXC Racing has a Capacity of 510.4 ccm (31.15 cubic inches).
What engine power does the KTM 525 EXC Racing have?
The 2004 KTM 525 EXC Racing has a Power of 52.0 HP (38.2 kW).
How many gears does the KTM 525 EXC Racing have?
The 2004 KTM 525 EXC Racing has a Gearbox of 6-speed.
How much does the KTM 525 EXC Racing weigh?
The 2004 KTM 525 EXC Racing has a Dry weight of 117.2 kg (258.4 pounds).
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